消耗细胞/洗涤塔
消耗细胞/洗涤塔 are designed to scrub the surfaces of particulates, liberate deleterious materials and break down pretend particulates associated with durability, 比如硬盘粘土.
应用程序
消耗细胞/洗涤器是如何工作的
消耗细胞/洗涤器通常由 分隔符™ to present the material at a high density to achieve the best scrubbing action possible, 但也可以被喂养 Hydrosizers™ or 脱水屏幕. Operating densities vary depending on the application but are typically in the range of 72-75% solids by weight. To maintain correct operating density, dilution water is automatically added at rising power draw. 在过度耗电的情况下, 电机关闭以保护电机, 变速箱和轴/桨.
饲料的顶部尺寸通常高达1/2“(12毫米). 表面的污染物, 比如粘土, 氧化物和化学品, are removed by particle-on-particle attrition generated by a series of rotating paddles inside the Attrition Cells that have been sized to suit the application.
消耗细胞/洗涤塔 are configured to provide the most efficient performance, producing a high shear environment in which particle-on-particle scrubbing scours the surfaces and liberates deleterious materials. Due to the higher levels of materials passing through the unit too quickly to be fully processed, 多个摩擦单元/洗涤器串联使用.
Material enters the Attrition Cell/Scrubber at the bottom and by displacement passes up through the tank, being subject to high velocity axial and radial motion to best provide particle-on-particle scrubbing action. The material overflows the Attrition Cell at the top and passes through to the next cell in the series, 重复擦洗的地方. A series of weirs is provided to increase or decrease the total volume being processed in an Attrition Cell/Scrubber. Retention time is based on testwork and can vary between one and eight minutes. Greater retention times may end in diminishing returns for the energy consumed and capital investment.
在严重污染的情况下，使用级间洗涤. 在这种类型的应用程序中, the materials can be diluted and processed through a pump and Separator™ or other methods, 然后被引导到下一阶段进行进一步的选拔.
最常用的摩擦单元/洗涤器是1.7 m3 单元与多个单元串联. 它们可以是圆形、方形或八角形的. Larger 消耗细胞/洗涤塔 are available; however, 由于效率高，首选多个较小的单元.
消耗细胞/洗涤塔 are ideal for industrial sand (frac sand, glass sand, sports sand, etc.)和矿砂，以满足浊度和颜色测试要求. 它们可以用于铁矿石的生产, 粘土, 还有沙子和砾石, 以及在浮选原料和药剂的制备中进行洗涤. 它们还允许更有效的下游分离, 如在浮选和静电/电磁分离.
为什么选用菠菜网最稳定正规平台_最全菠菜网大全消耗细胞/洗涤器
菠菜网最稳定正规平台_最全菠菜网大全磨损单元/洗涤器设计得非常坚固. They feature heavy-duty direct-drive gearboxes that eliminate the slip often associated with V-belt driven units. 它们还具有现场可更换的橡胶衬垫, shaft protection and individually replaceable paddles for longer wear life and reduced maintenance downtime.
菠菜网最稳定正规平台_最全菠菜网大全的内部 应用研究实验室 performs lab-scale testing of sample material to evaluate the most appropriate process for an application, 不管是表面污染还是 耐久性问题，以及确定该过程的有效性. This ensures the right size and quantity of 消耗细胞/洗涤塔 are selected to achieve the most efficient operating configuration in the field. 菠菜网最稳定正规平台_最全菠菜网大全提供了多种配置的消耗细胞, 包括各种尺寸和形状, as well as unique adjustable internal geometry to provide maximum scrubbing and increase the quality of the final product.
菠菜网最稳定正规平台_最全菠菜网大全 has more than 30 years of experience with 消耗细胞/洗涤塔 and many units installed in a variety of applications. 我们经验丰富的地质和 过程工程 staff can assist with your application needs to ensure efficiency and profitable production.
关于消耗细胞/洗涤器的FAQs
向专家请教The typical retention time for 粘土 removal using an Attrition Cell/Scrubber is between two and five minutes, 但规格和个人需求各不相同. The only way to determine how long the retention time needs to be is to test the materials.
颗粒形状, 尺寸和矿物学影响磨损细胞/洗涤器的磨损寿命, and sometimes materials of construction have to vary to suit the application. 没有厂家能保证使用寿命, but advanced knowledge of the materials being processed can help with the selection of wear materials and thicknesses to help maximise wear life.
In certain applications it is necessary to add chemicals to the Attrition Cell/Scrubber feed to improve the performance of the attrition process. Certain materials of construction are adversely affected by different chemistries, so it is important to consult the manufacturer before purchase and/or before the use of additional chemicals.
菠菜网最稳定正规平台_最全菠菜网大全 does not employ the use of side access to 消耗细胞/洗涤塔 for safety reasons. 作为工件的部件通常有锋利的边缘, reaching inside the vessel and indexing the shaft rotation can lead to uncontrolled exposure to sharp surfaces and accidental engagement. Extraction of the shaft assembly allows more controlled and more complete access to the assembly to evaluate any wear or damage. This allows the maintenance crew to remove/replace worn components with the greatest level of safety. Inspection of internal surfaces can also be carried out with the shaft assembly removed.
菠菜网最稳定正规平台_最全菠菜网大全 消耗细胞/洗涤塔 can handle high plasticity 粘土s in high shear and aggressive scrubbing environments.
特性 & 好处
- 直接传动轴消除了v带打滑
- 现场可更换的天然橡胶衬垫和桨允许外壳衬垫, 挡板, paddles and shaft protection to be replaced in the field – no need for factory rebuilds
- Adjustable hubs allow paddle sets to be reoriented within the Attrition Cell/Scrubber
- 预先测试为资本支出提供了最大的信心
- Robust design can handle high plasticity 粘土s in high shear and aggressive scrubbing environments